PCB Design & Repair · Board Level, Not Board Swap

The Board Isn't Scrap.
It's Repairable.

Custom PCB design from schematic capture to fabrication-ready Gerbers — and component-level repair of the boards nobody else will touch. Blown power rails, lifted pads, dead BGAs, obsolete hardware with no replacement left to buy. We diagnose to the component, not to the module.

Schematic to Gerber BGA & SMD Rework Component-Level Diagnosis Obsolete Hardware
// Book a Board Consult

30 minutes. Let's look at it.

Tell us what the board does, what it stopped doing, or what you need designed. We'll scope the work and give you a realistic read before anything ships.

Email Us To Book →
We'll reply with a time and a Teams invite.
1–12
Layer boards designed
0201
Smallest part reworked
BGA
Reball & reflow in house
Yours
Files, sources, and IP

Nobody Diagnoses Past the Module.

  • Vendor support ends at "replace the whole unit" — on hardware that's been discontinued for years
  • A $2 buck converter fails and takes a $40,000 machine offline for months
  • Hot-air guns in the wrong hands lift pads and warp substrate that was otherwise fine
  • Designs come back from fab unroutable, unmanufacturable, or failing EMC on the first spin

Design It Right. Or Bring It Back.

Two halves of the same skill set. We lay out boards that survive manufacturing, and we repair the ones already in the field down to the individual component — with the measurements to prove the fault before anything gets desoldered.

// 01 — PCB DESIGN

Schematic to Fabrication-Ready.

From a napkin requirement or an existing board you need improved — to a documented design package your fab and assembler can build without a single clarifying email.

  • Schematic capture, part selection, and sourcing-aware BOM
  • 1–12 layer layout with controlled impedance and proper stackup
  • Power integrity, decoupling, and grounding done deliberately
  • Design for manufacturability and test — DRC clean before it ships
  • Gerbers, drill files, pick-and-place, assembly drawings, 3D STEP
  • Prototype bring-up, bench validation, and revision to production
// 02 — BOARD REPAIR & REWORK

Dead Boards & Obsolete Hardware.

No power, no boot, intermittent faults, liquid damage, burnt sections — diagnosed to the failing component and repaired, including hardware you can no longer buy.

  • Component-level fault isolation with scope, thermal, and injection
  • SMD rework down to 0201 — passives, QFN, QFP, connectors
  • BGA removal, reball, and reflow with profiled thermal control
  • Trace, via, and lifted-pad reconstruction on multilayer boards
  • Liquid and corrosion damage cleanup with rail-by-rail recovery
  • Reverse-engineering and donor harvesting for obsolete parts

From Symptom to Working Board.

A fixed, documented path with a go/no-go decision point before you're committed to anything.

01
Intake
Board logged and photographed, or requirements captured
02
Diagnosis
Fault isolated to the component, or design scoped and quoted
03
Rework
Repair performed, or schematic and layout built out
04
Validation
Rails, signals, and thermals verified on the bench
05
Return
Board back in service, or full design package handed over

Tell us what died.

30-minute board consult. Describe the hardware, the symptoms, and what you've already tried — or what you need designed from scratch. We'll tell you honestly whether it's worth the bench time. No upsell.

// Book Your Board Consult

Send us a note.

One email. We'll follow up with a Teams invite.

Email Us To Book →
No SDR sequence. One email, one calendar invite.

Common Questions.

Usually yes. Most faults are found by measurement rather than documentation — rail-by-rail voltage and resistance checks, thermal imaging under current injection, and comparison against a known-good board where one exists. Where a section needs to be understood in detail, we trace it out and rebuild that part of the schematic ourselves.

Often. Options include harvesting the part from a donor board, substituting a functionally equivalent modern component, or designing a small adapter board that drops into the original footprint. Obsolete industrial and lab hardware is a large part of what comes across the bench — we'll tell you which route applies before you commit.

Yes. You get the native project sources, schematics, Gerbers, drill and pick-and-place files, BOM, and assembly documentation — the complete package, with no vendor lock-in. You can take it to any fab or assembler you like, including ones we've never worked with.

You get the diagnosis and the evidence behind it. Some failures — severely delaminated substrate, a burnt section taking out multiple inner layers, a dead one-off ASIC with no donor — genuinely aren't worth repairing, and we'll say so rather than billing bench hours against a lost cause. Where a redesign makes more sense than a repair, we'll scope that instead.

We handle prototype assembly and bring-up in house, and manage the fab and assembly relationship for larger runs so you're not translating between vendors. Volume production is built at a partner fab against the same documented package you own — you keep the files and the option to move.